Two of these and 4 nuts would solve that problem permanently. Just run the rods through the frame and connector to the other side and put on a washer and nut. Tighten it up and cut off the excess rod. They are $2.98 a piece at Home Depot. View attachment 57744
I had time last night and I did a thing…And if you want it to look fancy, after you cut off the rod, install stainless steel acorn nuts instead of regular ones. And put never seize on them so you can get it apart in ten years for the next refurb.
I had some 3/4” steel square tubing- about 1/8” side wall, so I cut them about 5” long. As luck would have it, the leveler inserts fit over the steel ( with a little coaxing), and the whole assembly fit inside the rusted/ compromised 1” Genesis steel cross members.In the second from top photo, those tube inserts are supposed to go "INSIDE" the tubes.
Are those short pieces of tubing used on your grill any where?
This is what I was dealing with- and why the leveling inserts probably weren’t 100% workingOK, it sounds like you went the extra mile in bracing up that frame.
Natural gas S330 special edition with SS rod grates.
Now goneNatural gas S330 special edition with SS rod grates.
Glad to see it all worked out John. Looks good and sturdy and ready for another few years.I had time last night and I did a thing…
A little Sunday morning grill ****
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Thanks Steve and Richard- the threaded rods made the difference and the acorn nuts make it look great in my opinion.
She’s rock solid- no more rickets.
Cheers
Nice, solid repair John. I like it.I had some 3/4” steel square tubing- about 1/8” side wall, so I cut them about 5” long. As luck would have it, the leveler inserts fit over the steel ( with a little coaxing), and the whole assembly fit inside the rusted/ compromised 1” Genesis steel cross members.
I drilled and tapped 1/4-20 threads into the 1/8” sidewall square tubing, and bolted the braces through the thin steel into the thick steel- it’s really solid once I tightened it all up.
And I trimmed the stock 1” Weber square tubing down to 23 7/8” to account for the flanges on the leveling inserts.
It worked out as well as I thought it would.
Nice.I had some 3/4” steel square tubing- about 1/8” side wall, so I cut them about 5” long.
I primed and painted the raw steel with rust oleum, so that should help.Dan, it probably would. My concern, however, is that it might provide a breeding ground for rust with two pieces of steel so close in contact with each other.