2002 Genesis Gold C Build


 
I’m conflicted now because after looking at it more, because of the the stainless piece that shields the cookbox from view may look kinda funny all by itself.
 
Spent a little time on this grill today as well. Started getting after the lid. The same lid that was the first one I was not able to get the pin out of when I picked it up.

When I got it back to the shop I was able to cheat the lid over far enough to carefully use a cut off wheel to cut the pin without wrecking the end cap. I had soaked penetrating oil on the pin a few weeks ago. Today I got the end cap off the lid and thought the penetrating oil may have worked. It didn’t do much of anything. Thankfully enough was still sticking out that I could get a vice grip on it, but that wasn’t doing anything. I ended up sticking the nub end in the vice and using my micro torch to heat it up. Thankfully it gave me enough of a grip and leverage using the end cap that I slowly got it to start turning, minimally. More penetrating oil, and more heat and I was able to get it to spin a full 360. Spin it around and around and around over and over but wouldn’t budge any more than spinning. More heat, more oil. More heat more oil, spun freely. Ended up putting the nub down in a socket in the vice, supported the other end and pounded the living bejesus out of it. And it finally came out. Crazy to me that the oil never made it down the shaft of the pin.

Long story short, I won, but my god it was trying on my patience.
 

Attachments

  • IMG_7860.jpeg
    IMG_7860.jpeg
    158.2 KB · Views: 11
Been there done that. But I am glad that I have a stash of end caps so that I can skip all the finesse and get after it right away. If I break it, then the scrap guy gets a bonus.
 
So I spent some time on this guy today. My original plan was to do a factory rebuild. And that may still be in the cards. That being said, the liner inside the lid wasn’t cleaning up like I was hoping for. That members mark grill cleaner is incredible, by the way. The liner is very solid and not falling apart, and I’m hoping a pressure washer will still make using the SS lid possible as I think this style looks great, but the brown, rusty looking liner won’t have the wow factor I’m wanting.
So I have had a thought in the back of my mind for a while about a Gold C rocking some “silver” flare.
As you can see, I’m still preparing to use the SS lid but if it doesn’t look as appealing as I’m hoping for, it’s getting a mica black lid with silver end caps and I have a rough looking SS cookbox shield that will get painted silver to match the end caps (and possibly a silver painted handle).
I used semi gloss on the cook box as I’m not a fan of the contrast between the flat black box versus the frame and end caps. I also bread blasted the factory end cap hardware and painted the heads with the high heat ultra semi-gloss. I think it adds more fun contrast than the SS hardware.
If I go with the silver b lid, I may end up putting a silver emblem on it. Hoping to spend the evening cleaning up the side tables and other hardware while enjoying a few beverages on the last day of a 5 day break from work!

Any input is welcomed!

Cheers 🍻
 

Attachments

  • IMG_8065.jpeg
    IMG_8065.jpeg
    304.3 KB · Views: 8
  • IMG_8079.jpeg
    IMG_8079.jpeg
    284.2 KB · Views: 11
  • IMG_8080.jpeg
    IMG_8080.jpeg
    278.4 KB · Views: 12
  • IMG_8073.jpeg
    IMG_8073.jpeg
    282.3 KB · Views: 13
  • IMG_8069.jpeg
    IMG_8069.jpeg
    216.3 KB · Views: 12
  • IMG_8072.jpeg
    IMG_8072.jpeg
    323.7 KB · Views: 10
  • IMG_8071.jpeg
    IMG_8071.jpeg
    262.3 KB · Views: 9
  • IMG_8066.jpeg
    IMG_8066.jpeg
    318.1 KB · Views: 10
  • IMG_8067.jpeg
    IMG_8067.jpeg
    321.9 KB · Views: 10
  • IMG_8068.jpeg
    IMG_8068.jpeg
    279.7 KB · Views: 9
  • IMG_8063.jpeg
    IMG_8063.jpeg
    311.9 KB · Views: 7
  • IMG_8064.jpeg
    IMG_8064.jpeg
    302.1 KB · Views: 8
Last edited:
Finally made time this weekend to get some progress on this thing. Haven’t really done much as far as actual grill work since my mom’s passing.

The manifold was rusty and looked like crap so I got that cleaned up, and got the valves cleaned up. The fittings looked brown and ugly, so (not nearly at his level) channeled my inner @Josh Dekubber and cleaned up the fittings a bit. Next the hangers kinda dingy, so those got some treatment along with a few other sets, because of my assembly line brain, instead of doing it just for this one, I’ll do a few and put them in a bin for next time.

Next up was the grease tray rails. Blasted those and painted them to match the cook box. Blasted and painted the screws with high temp silver because why not.

My lack of decent Weber wheels is frustrating. But I got the whitewalls out, cleaned up and painted (so the big wheels are just temporary.

The lower rack cleaned up real nice, and installed an already (see my assembly line comment earlier) repainted tank hanger I had, and got some new front casters I got from Amazon really cheap during one of their big deal days. I used original Weber inserts because they came with the round inserts (that’s what the barcode pic is in case anyone wants it).

The tables, end handles and new internals are all cleaned up at home. So I’m hoping to do the final assembly one night this week. The SS lid isn’t what I’m wanting for my first full on rehab. So it will end up getting a different lid and the SS front panel will most likely get black paint. Or silver if I do the silver end caps on the black lid.
 

Attachments

  • IMG_8333.jpeg
    IMG_8333.jpeg
    298.7 KB · Views: 5
  • IMG_8334.jpeg
    IMG_8334.jpeg
    138.2 KB · Views: 3
  • IMG_8337.jpeg
    IMG_8337.jpeg
    213.6 KB · Views: 5
  • IMG_8338.jpeg
    IMG_8338.jpeg
    201.2 KB · Views: 3
  • IMG_8336.jpeg
    IMG_8336.jpeg
    297.1 KB · Views: 4
  • IMG_8341.jpeg
    IMG_8341.jpeg
    235 KB · Views: 3
  • IMG_8342.jpeg
    IMG_8342.jpeg
    192.8 KB · Views: 5
  • IMG_8343.jpeg
    IMG_8343.jpeg
    135 KB · Views: 4
  • IMG_8339.jpeg
    IMG_8339.jpeg
    260 KB · Views: 5
  • IMG_8340.jpeg
    IMG_8340.jpeg
    267.1 KB · Views: 2
Last edited:
Finally made time this weekend to get some progress on this thing. Haven’t really done much as far as actual grill work since my mom’s passing.

The manifold was rusty and looked like crap so I got that cleaned up, and got the valves cleaned up. The fittings looked brown and ugly, so (not nearly at his level) channeled my inner @Josh Dekubber and cleaned up the fittings a bit. Next the hangers kinda dingy, so those got some treatment along with a few other sets, because of my assembly line brain, instead of doing it just for this one, I’ll do a few and put them in a bin for next time.

Next up was the grease tray rails. Blasted those and painted them to match the cook box. Blasted and painted the screws with high temp silver because why not.

My lack of decent Weber wheels is frustrating. But I got the whitewalls out, cleaned up and painted (so the big wheels are just temporary.

The lower rack cleaned up real nice, and installed an already (see my assembly line comment earlier) repainted tank hanger I had, and got some new front casters I got from Amazon really cheap during one of their big deal days. I used original Weber inserts because they came with the round inserts (that’s what the barcode pic is in case anyone wants it).

The tables, end handles and new internals are all cleaned up at home. So I’m hoping to do the final assembly one night this week. The SS lid isn’t what I’m wanting for my first full on rehab. So it will end up getting a different lid and the SS front panel will most likely get black paint. Or silver if I do the silver end caps on the black lid.
Nice work Cody! Looking great
 

 

Back
Top