Brad Baker
TVWBB Fan
I've been working on a '97 Gen 1000 (BPratt, thanks for the grease tray), so I bought a pair of rcplanebuyer grates. They arrived damaged. One was pretty severely racked (~0.5 in), the other only slightly. One corner of the shipping box looked a little rough.
I emailed Dave. He said he would replace them of course, but that they were easy to straighten and gave some instructions. I was concerned about the welds, but tried it anyway - they came out looking good.

I told him about the success and thought I was finished. Wrong. He asked me if they were flat. I hadn't checked that, and no, they weren't. When I pushed down a certain corner of a grate it required about a 2 mm deflection before it contacted the box surface. It had a wobble. He had a procedure for that too which involved extending one corner of the grate from the edge of a step or bench and whacking that corner with a padded hammer while having a helper step on the opposite corner to hold it down. So, I tried that procedure and it also worked well, though I did my own method.
Before doing this, I measured the flatness of the cooking side of the grate diagonally using a straight edge. As it turned out, the corners that corresponded to the flattest diagonal (w/blue tape in the pic), were the ones that had the wobble. How could that be? When installed in the grill in the normal position, one or both of the other corners was lower resulting in these two being higher and showing the wobble. So to fix it, I flipped the grate over, suspended the grate by those two corners and had She stand on the third suspended corner while I persuaded the free corner with a 4 lb short-handled sledge. I did not hit it hard. One grate took four whacks, the other took three. The grates are now square and wobble-free.



I emailed Dave. He said he would replace them of course, but that they were easy to straighten and gave some instructions. I was concerned about the welds, but tried it anyway - they came out looking good.

I told him about the success and thought I was finished. Wrong. He asked me if they were flat. I hadn't checked that, and no, they weren't. When I pushed down a certain corner of a grate it required about a 2 mm deflection before it contacted the box surface. It had a wobble. He had a procedure for that too which involved extending one corner of the grate from the edge of a step or bench and whacking that corner with a padded hammer while having a helper step on the opposite corner to hold it down. So, I tried that procedure and it also worked well, though I did my own method.
Before doing this, I measured the flatness of the cooking side of the grate diagonally using a straight edge. As it turned out, the corners that corresponded to the flattest diagonal (w/blue tape in the pic), were the ones that had the wobble. How could that be? When installed in the grill in the normal position, one or both of the other corners was lower resulting in these two being higher and showing the wobble. So to fix it, I flipped the grate over, suspended the grate by those two corners and had She stand on the third suspended corner while I persuaded the free corner with a 4 lb short-handled sledge. I did not hit it hard. One grate took four whacks, the other took three. The grates are now square and wobble-free.
