Originally posted by Mike Batsarisakis:
Just did the mod to the smokey joe platinum. Couple of obsevations. I used the smokey joe silver bottom vent and hardware and the smokey joe silver ash catcher. I used the unibit #4. Drilled four holes at 3/4" each, and one hole in the center for the screw about 1/4". Before drilling from the outside of the bowl, I taped the area with black electrical tape and blue painter's tape to help keep the bit from wandering. I also traced the holes out using red ink. I used the vent as my template and kept placing the vent over my finished holes to make sure that I was on target. I resorted to eyeballing it while I was lining up one completed hole with the other undrilled holes, sequentially. After getting the 4 vent holes at the correct position and in equal size, I smoothed out the rough edges with some sandpaper and a brass wire brush. I then painted the edges with 1000 degree high temperature paint. I took the stop tabs off of the 4 aluminum vent holes because the vent holes did not line up absolutely perfectly with the drilled holes: two of the vents were completely shut while the other two had ~1/8" of space. After removing the tabs, the vent completely covered the holes when shut. It was not my intention to remove all of the stop tabs. I wanted to keep at least one of them to let me know by feel that they were completely shut or open but after finnessing it a couple of times it weakened the tab and it then broke. I then took my step drill and in each of the two vent tabs, or flaps(the larger ones used to move the vent to open or shut) and drilled a 1/4" hole in each tab. I am planning on getting a stiff wire rod or metal clothes hanger and cutting an 8 inch piece to use as a lever, connecting one end to the tab hole and the other end to the leg when not in use. This will enable me to open and shut the vent without having to put my fingers under a hot bowl where there is little clearance between the vent and the ash catcher. I presume I will maintain the bottom vent open all the way during the entire cooking session, so the vent tab stops will not be that significant. When I am done with my cook and have the lid open I can eyeball the vent to make sure I have it shut. I would suggest therefore to keep one of the stop tabs intact. You may also want to consider the lever idea to make opening and shutting the vent easier. I can't wait to see the difference in performance. I'll let you know. Mike