FINALLY...... PRINTING!!!
To say I had a rough go would be an understatement...
My assembly actually went really well until I slid the bed on out to the y-idler and they hit. The design leaves very little clearance here and a combo of a few things made them interfere. The holes for the smooth rods on that side were a bit loose letting the rods sag/vibrate, the bed design having the bearing just biting a wood slot isn't very accurate on the side with a single bearing. My bed ended up a bit low on the outer left corner (200,200). I compensated for this using thin plastic as a shim, cut a small strip, zip tied it to the smooth rod (to make it hug the rod) and then slid it down into the wood hole on the bottom side. This worked well, it pushed the rod up and made them nice and snug. I also put a stip of the plastic under the single bearing to lift it there a bit. In the end the bed looks pretty level. I asked why springs weren't used for bed adjustment I was told they had been known to rattle loose and have the bed come out of alignment. My bed looks good right now, lets hope it stays that way!
After I get the bed all set I continue to build without issue, until I get around to electronics power-up, more bad luck... I plugged in the USB and turned on my 12VDC, have MINTEMP error on screen, and the first time I unplug the USB I notice the text goes away from my LCD (but it still glows blue). At this point I realize the printer will not power up on 12VDC alone, for some reason it needs power from USB too? I guess it was a bum Mega board, which was quickly exchanged, now all is well with just the 12V power supply. While I had the boards split I noticed a pin pushed back on the RAMPS board, it was a T0 pin, Hotend Thermistor... DOH So I pushed that pin back where it should be and soldered it in place.
On the next power-up I see "i3 READY" and I was never so happy to complete a 3 hour project!.... It was like the Gilligan's Island "three hour tour" for a while! LOL
From there things are going reasonably well I think. The bed and hotend heated up quickly to ABS temps, everything moves really smooth. I sliced and loaded the hollow_cube object and started printing. It went around for a while not spitting out anything, had me a bit worried but I figured the hotend needed to be primed. It took longer than I expected but the plastic was going in.... eventually it came out. I used "Fructis Extreme Control #5" on my bed and the plastic seems to be sticking. My kapton tape on the hotend is coming loose, the cube looks a little sloppy here and there, BUT, there's a plastic cube growing there on my first print. I think that's pretty good! Looks to be almost done and my workshop smells like a hair salon!
And here it is, my first print!
It's got some wart's hanging there in places but I think it's pretty decent for a first print! I'm gonna fix up the hotend taping and hopefully the next print will go better with the hotend properly primed....
Comments encouraged....