Here are a few items I learned along the way. They may already be on the boards somewhere, but figured I'd add the here in no particular order.
- Take pictures of everything before you start. I was constantly going back to pictures to see what was where, or what was even visible when assembled.
- Specifically take a picture of the serial number, model number etc. he first shot of Simply Green blew them right off on mine. No wiping or smearing, they just vanished. Luckily I had already taken a picture of it.
- If your model has the real wood, label piece as you take them off. I did not, and because each piece had slightly different screw holes, when I went to put them back on it was like a jigsaw puzzle. If the hole was too far right, or left, the next piece looked weird.
- The wood handle is different wood than the slats. So when you stain it, the colors will be slightly different and you may have to stain one or the other a second time to try and get them closer.
- If you sand down the frame, use 400 grit or higher. I made the mistake of doing a light sanding with 100 and that made the job a lot more work than necessary. The sanding was very visible with the high heat gloss paint. I had to sand, paint, sand, paint numerous times to get them out.
- I used the advice here to dab loctite Anti-Sieze (I used marine grade good to 2400F) on all the bolts through the FB. However worth noting is that you should wear gloves and be very careful as its a real PITA if you get it on the newly painted/cleaned hood.
- I was anxious to fire it up when I put the burners in. The original burners were in great shape and I cleaned them out, and scrubbed them. However when I turned them on, they were flashing yellow flames, and making an off gurgling sound. I read on the weber site that if you don't have the drip pan and FB in place, the airflow is messed up and this happens. When I put everything together it looks/works great. 600 degrees in no time.
If I think of other items, I'll come back and edit this post accordingly. All in all, the grill is solid, and from the serial number check by weber, it was purchased 20 years ago last month, and I cannot see why it wouldn't last another 20 now.