<BLOCKQUOTE class="ip-ubbcode-quote"><font size="-1">quote:</font><HR>Originally posted by Sean Flanagan:
I've seen this shape on other steel products, so it must be possible. <HR></BLOCKQUOTE>
I have constructed shapes such as you describe. It's a simple thing to do on a sheet metal brake with flat material. To do that around the base circumference of a dome would be rather more complex and beyond anything I have ever attempted. I am trying to imagine the tooling that would be required for mass production and it starts to get expensive quickly.
The only way I can think of pulling something like that off in an economical way would be to spot weld on a flange to form sort of a rain hood (the lower h part), but that would add several steps, and additional cost, to the manufacturing process. Not only that, but the spot welds increase the quality control costs. Maybe one of you has an in to Weber to make such a suggestion? If each unit cost $20 more would you buy it? How about $50? How much more would you pay to BBQ in a rainstorm?
Come November the rainy season starts again here in Sacramento. Until then, it's kind of a moot point for me. But I do have a screen-walled tent/gazebo that might work pretty well (I think I spent $50 at Wal-Mart). I have used it for grilling in stormy weather. It has a 9' peak and is about 14' in diameter. The screen does a pretty good job of blocking the raindrops, but I think it would also allow adequate ventilation. There are two zipper doors that can be opened if it gets too smokey.