Summit Kamado E6 Caster Inserts


 
J

John Christensen

TVWBB Member
I recently purchased a new Summit E6 that had already been assembled. Right away I noticed that two of the casters did not look like they were seated in proper alignment with their respective legs. When we lifted the grill out of my truck the front caster and insert fell right out of the leg. The fins on the insert appear to be damaged. Weber has sent me a repair kit that consists of three new inserts and safety bolts for removing the lid.
My questions for the forum are;
has anyone else had to replace these? It appears that originally the inserts come pre-installed in the legs.
Has anyone looked into modifying their WSK to the wheels and axle setup that was used on the first generation Summit Charcoal grills? I would be interested in this because I need to move the WSK across some uneven surfaces on occasion.
Any help or opinions will be appreciated.
 

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AlanB

Thread 'Summit Kamado E6 Caster Issue'

I just received and assembled my E6 last weekend. The cooks with it have been great so far, but I discovered an issue this evening when I was rolling it back from the patio to under my deck. It appears the left rear caster has come out of the socket or is mis-aligned. I tried removing it and re-installing it a couple of times but it doesn't seem to help. It will still roll with some difficulty, and if you roll it with the wheel straight it stays all the way in the socket. However, when the caster turns the opposite direction (as it inevitably will when rolling on an uneven surface), it...
 
timothy said:
AlanB

Thread 'Summit Kamado E6 Caster Issue'

I just received and assembled my E6 last weekend. The cooks with it have been great so far, but I discovered an issue this evening when I was rolling it back from the patio to under my deck. It appears the left rear caster has come out of the socket or is mis-aligned. I tried removing it and re-installing it a couple of times but it doesn't seem to help. It will still roll with some difficulty, and if you roll it with the wheel straight it stays all the way in the socket. However, when the caster turns the opposite direction (as it inevitably will when rolling on an uneven surface), it...
Click to expand...
Thank you for that link, at least I know that I'm not the only one!
 
Weber product support should help you out. It requires a fair amount of downward force to fully and properly insert those casters into each leg. For me, that was the most difficult part of my build.
 
timothy said:
If you do want to mod it, you'll prolly void the warranty. If the inserts and whatever they use for a flange can be removed and the ID of the legs are within these specs you can use something like this.
I used them on my SS outdoor table to wheel it around. Super happy with them.
Click to expand...
I actually attempted to do something like this. I even took one of the legs to a local caster company for them to size it out. Unfortunately due to the screws/inserts near the bottom of the legs this is impossible with an E6 (2022 vintage). I'm still looking for an aftermarket solution. I have replaced the plastic inserts 3 times now. The most recent has lasted over a year and is still holding, but I am always nervous it is going to fail again as it is a PITA to replace due to the disassembly involved.
 
Brett-EDH said:
Weber product support should help you out. It requires a fair amount of downward force to fully and properly insert those casters into each leg. For me, that was the most difficult part of my build.
Click to expand...
Weber has sent a full set of new inserts to me and I will install them in a few days.
This is the first time in many years that I have needed to contact Weber Customer Service and it is definitely not what it once was. I used to speak with cs agents that new the products and could discuss options. This time I spoke with someone who could only read from a script and didn't know anything about the product.
 
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