Here's my SSP regulator set-up that I restored a few months ago. I saw the very expensive $150 Weber regulator price and decided to try to make my non functional Weber SSP gas regulator system work. I figured I had a shot since it is all mechanical with mostly metal that does not wear out.
I found a solution. I've been using for months with NO gas leak. Saved $150.
View attachment 66438
I replaced the Weber Quick Connect (QC) gas tank connection with a standard connection from an older gas grill that was sitting around idle. (The removed Weber QC is pictured by the ignition button in photo). I used pliers with a bit of force to unscrew the QC. I screwed in the standard connector with threads sealed with white plumber's tape to prevent gas leaks. To the right of the regulator, I found a slight leak in the brass box valve area with screw. The bracket and screw were very rusted. I disassembled it, soaked rusted bracket/screw in vinegar and removed stubborn rust with wire brush & steel wool. Cleaned gunk from inside brass valve fitting. After all cleaned, I reapplied some oil inside valve to help reseal/lubricate and reassembled. The other existing parts like the hose cleaned up nicely.
Other upgrades I made in the gas assist area:
- replaced SSP mechanical push button ignition with an electric ignition from Gen 4 Performer. Quiet start in one push now.
- adapted tank bracket to accept a standard 5lbs tank with gas level gauge that I bought at Costco a few months ago (posted on an other thread on TVWBB "Older performer propane connection"). Tank lasts a long time and refills are very inexpensive.