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The TAZ suspends the glass and heater above the AL bed. That allows you to level the bed and gives you a little spring if you move the z too far down. You might be able to incorporate something similar. You can get the bed corner and bed finger stl files here...

Are you able to set your z home extruder nozzle to print bed gap with the nozzle sitting at the high point of the bed? That should start the print high enough to prevent the filament strip. Based on your plot, you only have around 0.1mm of hump. You should be able to absorb that much error in...

I'm interested in your settings as well. I always get decent results but, nothing like that graph!

I have been really happy with my Lulzbot Taz. They are getting ready to release a kit version. You should check it out. http://forum.lulzbot.com/viewtopic.php?f=42&t=1026

Great! Thanks for continuing to develop this project. It is awesome.

These will work on the 4.0 boards as well?

Ok. I'm in.

A friend send me a DRM free version of Make's 3D Printing Book. Follow the link to check it out if you are interested. https://docs.google.com/file/d/0BxCHqlUoqCJgX0hEQWUyT0tIbGs/edit?usp=sharing&pli=1 If it is useful to you, obviously, go buy a copy to support the author...

If I remember correctly, it wouldn't fit in the servo opening. So, too tight. It has been a while ago... don't quote me on that.

The SG90s I have would not fit. I bought some MG90s.

PM Tom Kole. I believe he prints most of them.

We must be well stocked out here in KS. Not that I would want to buy many of them from ACE. They are crazy expensive.

You're just striking out all over the place!

If you have a local Ace hardware store, they generally carry the longer lengths.

Even better. :D You do know that all of these improvements will eventually "force" me to build a new HM...

You could just print a small housing for two cat5 jacks and the booster components and make a simple inline coupler booster.

I didn't have much success with the 123D products. I have the most experience with CATIA at work... and that isn't much, I might add. A co-worker that has used CATIA extensively and wanted a good CAD package at home found Alibre Design. It has since been purchased by 3D Systems and re-branded...

Here are my current settings on a UDS. I am liking it. HM 4.0 Roto-Damper connected with Cat-5

I have a HM 4.0 running on a UDS. I have had pretty good success with it but it did still require more fiddling with the valves than I really wanted. I built one of Ralph's rotodampers and that has cured the over / under shoot problems I was having. I found if I left one 3/4" ball valve fully...