Colorado Genesis 1000 Restoration


 

JonathanHolkum

New member
Hey All!

I’m a native Coloradoan, from Colorado Springs and live in Fort Collins, CO. Family man with three kids that recently bought a camper. I have a q1200 that I used at home and loved it. I used it while camping and found that the Weber extension hose went bad. In the search for a used “camper” grill I didn’t find much but I found an old Genesis 1000, which didn’t work out and then a 2000 which also was too far gone. I fell In love with them and decided I would find an old one to restore and use at home and use the 1200 for camping.

Once I found the older Genesis type, I began googling them and the how-to repairs. Nearly every post I came across was on TVWBB. Every thread lead to another question and solution and then I saw all the Genesis Cadillacs that had been restored. I found a late 90’s 1000 for $25 that the owner had stored for the last 15 years with the hopes to restore but never did… I really think I got lucky with my first one.
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I have a lot of questions and will post a lot of pictures. I plan to take the frame, legs, grill box and lid ends to bare metal and polish the hood with 0000 steel wool as I have read. The overall condition looks great to me, but I plan to replace the flavorizer bars and grates which fell apart when I took them out to take the grill home.

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The lady I bought it from said that she didn’t know if it even worked. The grill lit on the second punch of the igniter! Like I said, I feel lucky, or the 1000 is a bad ***. Some rust on the burners should I replace them?

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The inside of the hood has little wear and tear, steel wool for cleaning?
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The pan looks rough but most of it is grease, you can see the true color on the edges. Same treatment as the hood?
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The manufacturer tag was tough to read, I have edited a pic and posted it below. The serial number shows a 98 I believe.
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Based on other grills (and my age maybe) I can’t believe the quality that Weber makes something as tough as as this grill control panel. How do I clean it without a effecting the text?
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The wood panels look original, but I will replace them with mahogany I think.
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The igniter box is torched and rusted…but still works, I plan to replace it.
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The original owner gave this piece to me and said it was for the grill… any idea what it is??
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This weight mechanism is understandable to me, but what should I do to maintain it/restore it? Also, it is difficult to tell but the manifold is very rusted, should it be replaced or polished?

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Another view of the manifold. I plan to polish with dremel.
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This is the edited version of the manufacturer’s label. It is very faded. I am looking forward to finishing the restore on this grill and happy I found you Weber grill gods! I appreciate any input and I will post as I go!
 

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Welcome Jonathan.

Wow, that 1000 looks great ! You have a great starting point. You have come to the right place for suggestions ! Your post is long with a few questions. I'll try to answer a few.
 
>> " I plan to take the frame, legs, grill box and lid ends to bare metal and polish the hood with 0000 steel wool as I have read."

I would not take the frame to bare metal. If it is rusted, take that section to bare metal and prime it before painting. The factory paint is really good so a scuff of it is all that's needed for a new coat to adhere.

For the enamel hood, yes I've been advised to use 0000 steel wool with simple green, and it works well.
 
>> "Some rust on the burners should I replace them?"

I would try to clean them first. If there are obvious cracks then they should be replaced.
 
>> Based on other grills (and my age maybe) I can’t believe the quality that Weber makes something as tough as as this grill control panel. How do I clean it without a effecting the text?

Again, as I was advised... simple green, and 0000 steel wool have worked for me. Maybe a little lighter touch over the letters, but crud and grime will clean up.
 
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The loose piece is to hold the tank in place on the tank hanger. A wing nut is also needed. If you roll your grill around on bumpy terrain it is needed, otherwise the weight of the tank will keep it hanging on the tank hanger / gauge.
 
>> The inside of the hood has little wear and tear, steel wool for cleaning?

>> The pan looks rough but most of it is grease, you can see the true color on the edges. Same treatment as the hood?

Inside of the hood, and the pan can be cleaned with a razor blade.

Treat the bottom pan well. Replacement parts are no longer available...
 
>> Also, it is difficult to tell but the manifold is very rusted, should it be replaced or polished?

The manifolds are thick steel. I would sand it to metal, prime and paint. It is just surface rust and flaking paint.
 
Greetings and welcome Jonathan! Nice pickup on that grill, perfect for restoration. Here's a "how to" guide that can be found on this forum...


Please keep us posted with your progress and pics. Good luck and have fun!
 
Johnathan: That looks like an excellent rehab candidate. Dan answered most of your questions with some great advice. One thing I would add is that your grill is a 1999 model according to the data sticker that you posted. The first two Letters on the serial number correspond to the year of manufacture for the grill. 1999 is actually the last year for the Genesis 1000 grills.

 
I can't add much. Good to have you. That is a nice starting point. I am not as passionate about appearance. So I'm one who would likely take that baby, clean it up, simply repair what needs repairing/replacing and simply use the heck out of it. As time goes on you'll see I put more of my "energies" into my Kubota diesel tractor :D but I still love my Genesis. BTW you have a "true" Genesis.
 
Yah, a lot of people come in and want to disassemble, strip down, completely remove all the paint when redoing these grills for personal use. I get that. But if someone just wants a good cooking older weber, they can find a freebie or really cheap one FB MP or CL and do an hour of cleaning, then replacing/refurbishing the burners, flavorizer bars and cooking grates and have a perfectly performing Weber Genesis for well under $100. If the grates/flavo bars and/or grates are re-usable, then the cost is significantly less even.
 
Thanks for all the input. Bruce and LMichaels you bring up some good points, maybe I’ll rein in some of my plans so I can get grilling haha.
 
The absolute ideal is to get yourself two gas grills, ideally two of the same used ones. Then, you can Franken one of them up without getting obsessive and cook on it for now, and the second one can be prettied up at your leisure. When you're done with the one you spent more time on, then you can decide if you want to do it again on the one you were using as a cooker, unload that one as is, or do something in between.

The trouble with this approach is that most are very good at acquiring grills. There are only a few on here like Bruce who believe in catch and release!
 
I have a whole school of them swimming in my back yard right now. They seem to congregate around my shed back there.
 
Johnathan: That looks like an excellent rehab candidate. Dan answered most of your questions with some great advice. One thing I would add is that your grill is a 1999 model according to the data sticker that you posted. The first two Letters on the serial number correspond to the year of manufacture for the grill. 1999 is actually the last year for the Genesis 1000 grills.

Hmm, another 1999 with a newer style tank scale that looks like it's been there from day one. Could there be a pattern developing here, Bruce?
 
Yah, I learn something new about these old Webers all the time. I assumed the pointer style scales were unique to the Genesis 1000 and prior and the ones with the yellow markings came out with the Silver B's in 2000. Seems I assumed wrong.
 

 

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