Summer Sausage in the e-WSM


 

David Ward

TVWBB Fan
Summer Sausage in the e-WSM (with lots of Q-view)

Ok,

This was a week of firsts in my BBQ kitchen this week...

1) First real smoke with the e-WSM after adding an Auber PID controller.
2) First time I've used an Eastman Outdoors kit for summer sausage.
3) First time I've used the grinder with a stuffing tube on the 2nd grind (I've always had a manual crank stuffer, so I just never tried this).

I've been wanting to use the Auber PID in a real smoke since I bought it earlier this month. Between work and my daughter moving (and getting the house ready for her), I've just not had time. Well, this week, it's time. The subject of this smoke will be summer sausage.

I had some pork butt I had previously deboned, trimmed, cut into strip for grinding and frozen in a vacuum packed bag. After thawing for 2 days in the fridge, time to grind it up. I'll actually be making 3 recipes from this pork so it will be a multi-step grind (one recipe calls for course then medium grind).

First course grind (using the Kitchener #12 standard plates).



Made 3 pounds of Italian sausage (sorry no pics). This was the recipe that called for a double grind. Add spices, mix by hand for about a minute then grind through a medium plate and stuff. I also used the grinder stuffing tube for this with collagen casings. First time I've stuffed on the grinder and I would much rather use a real stuffer (ie, my Kitchener 5lb). It worked, but I will probably not do this again. I've always had a crank stuffer so I had just never tried this before. Ok, cross that one off my list and forget about it....

For the summer sausage, this was a last minuted decision. Of course I had no casings and the closest place with them in stock was the local Gander Mountain. They had LEM casings for 15lbs for $13 or a complete Eastman Outdoors 15lb kit with spices and cure for $15. The LEM casings were in the typical sort of sealed display bag. The Eastman was boxed and contained very heavy and well sealed bags for each component. Aside from the price, my logic is the Eastman casings must be in better condition as they are sealed better. So $15 Eastman kit it was.

First order of business was to break the 15lb mixtures of cure and spices into 5lb batches. Using the 1/100th of a gram scale this was a breeze. Each bag contained 3 ounces, so the math was also easy (it was a tad over 3 ounces). Then I made small vacuum bags from the tail end of a food saver bag to keep the extra spice and cure fresh. Yeah, I should have taken pictures, sorry.

Used 4 pounds of 90% ground beef from Sam's Club (ground that morning according to the label), and 1 pound of the freshly ground pork butt. The remainder of the freshly ground pork butt was made into fresh sage breakfast sausage patties. Again, no pictures. What was I thinking?

Mixed the cure and spice mix with a little water and then into the 5 pounds of beef and pork. Mix by hand and let sit in the fridge overnight for the spice flavors to meld.

So here we are today.

After a breakfast consisting of the sage sausage, eggs, toast and a banana, it was time to stuff the summer sausage casings. I pulled two casings out of the pack (5 casings total and listed for 15 pounds, so this should be plenty). Then after filling them with water to wet the inside, the casings were put into a tupperware container of water to soak for at least 30 minutes to soften. Meanwhile, I prepped the 5lb stuffer. After the casings softened, I drained them and loaded the stuffer container. Stuffed with no problems, casings were nice an pliable (for fibereous).

Tried to gauge 2.5 pounds in each, but I missed that mark. Stuffed.



Not to get too far off topic, but some people complain about meat left in the bottom of their stuffer. As I have the nylon gears, I'm cautious with cranking towards the bottom of the run, but the Kitchener 5lb leaves very little meat. Except for the horn area, there is less than 1/16" of meat on the bottom (as evidenced by the round area where the base of the air valve sat).



Used what was left in the stuffer (mostly from the tube) to do a test fry. Good mild flavor which is what I was looking for. This is maybe 1/4" thick so you see how little was left, and most of this was from the tube.



So into the e-WSM they go. Casings are drying at 115* for 2 hours. Then I will add a pellet tray and smoke for a few hours at 130* then step up in increments to finish. PID controller is doing it's job just fine. No more chasing the temp with that dial analog unit on the element.

More to come.....



 
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I bought the Eastman Outdoors casings in the kit. Both the LEM and Eastman are non-edible and will be pealed before eating (just like the store bought summer sausage).

2 hours in. Time to throw on some smoke. I will be using a mix of hickory pellets and oak bourbon barrel pellets on these. Dried the pellets in the convection oven at 180* for about 20 minutes before putting in the pellet tray. As I'm in GA and it's raining, it's humid, so pre-drying is a must.

Thin blue smoke & Auber PID set at 130* for the next 3 hours.



 
As it's uneatable (plastic?), I wonder how the smoke permeates into the meat, what with both ends being (naturally) tied up? I know that odours can permeate other foods but smoke particles? Maybe but I don't know. Please let us know how it compares to "unsmoked" if you can.
 
These are "smoke permeable" casings and made to be smoked. Smoke permeable fibrous casings are made from paper and a type of regenerated cellulose from either cotton or wood products. This cellulose layer is bonded to a paper backing for larger caliber casings such as what I'm using in this smoke. There is a type of fibrous casing made from synthetic base (plastic or actually PVDC to be specific). Those are "coated" fibrous casings and are not permeable to smoke or anything for that matter. Coated fibrous casings will also not allow moisture to enter or exit the sausage. So they are not suitable for smoking or fermenting (where moisture needs to be lost during the curing process). Coated fibrous casings are pretty much for a cooked product only. Somehow a parboiled plastic wrappedsausage does not sound nearly as appetizing as smoked sausage does to me. Guess it might have a use in sous vide, but I will stick to vacuum bags.
 
Ok, since I did not post photos of the making of the Italian sausage which I mentioned in my first post, here are photos of the cooking of the Italian sausage for pizza tonight. Hmmmmm.... fresh Italian with lots of fennel and anise flavor. I'll slice them up for the pizza with homemade crust, etc....





And now back to our summer sausage smoke.....

After 3 hours on the smoke, pulled the pellet tray and cranked the PID up to 165*. Nice color change in the casings! Well, they looked darker and richer in real life than in this photo.

 
I mostly do snack sticks in the e-WSM and after about two hours it dawned on me that 165* is not going to cut it with these thick summer sausages. They are way thicker than the 17 to 19mm snack sticks I usually work with. Cranked the heat to 180* to finish. Interior temp on the Thermopen is right at 140, so I'm on the way. I'm starting to think I should have started these earlier today. Oh well,,, Good thing it's Friday night and I'm off until Tuesday.
 
And done.....

Took longer than expected to reach the 152* mark (actually 154* as I fell asleep waiting on them to get done). Pulled them and into a cold water bath, then wrapped and into the fridge overnight.



Cut them this afternoon. Texture is great, good firm and even. Color is great. The taste is mild with correct amount of smoke. Great mouth feel. Although this was a stock spice mix, I think it needs a little something like more onion or garlic for just a little more flavor (but it was their mild smoked summer sausage). But for a mild summer sausage this is better than most store bought I've had, so I'm pleased.

The Auber PID unit performed perfectly and held every temp I set spot on. So that was a worthy modification to the e-WSM. Glad I bought that little black box. It makes the e-WSM into a snack stick and sausage making machine!



 
And done.....

Final%20product.jpg
Money shot!!! Fantastic David
 
Great story!! Really like the looks of your Summer Sausage! Picture perfect!! And I bet you enjoyed eating your project..
 

 

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